Accelerate the upgrade of the manufacturing industry with “smart”, so that a pair of insoles can also be “smart”

How to make a pair of insoles smart? From October 17th to 19th, the 2019 World Intelligent Manufacturing Conference with the theme of “Intelligent New Vision, New Industrial Future” will be held in Nanjing. Recently, the reporters of the meeting point visited Nanjing Intelligent High-end Equipment Industry Research Institute, Nanjing Zhongke Hao Laser Technology Co., Ltd., Nanjing Gongda CNC Technology Co., Ltd., and found the answer in the enterprise.

 

3D printing helps a pair of insoles with 128 pressure sensors

 

Through the smart manufacturing, the insole can also be smart. The 3D printing array surface detection system with pressure sensor is embedded, and the 3D scanning technology is used to process the human foot data to form a 3D model of the customized sole insole for the individual, which can be printed in any 3D printing terminal. The insole produced in this way is used in medical treatment to assist the doctor to understand the pressure bearing condition of the patient's plantar, hip, spine and other body parts, and to provide optimal for correcting flat feet, high arch, thumb valgus, and spinal curvature. Program.

 

Yang Jiquan, chairman of the Nanjing Intelligent High-end Equipment Industry Research Institute, said that the smart insole is actually a set of foot health monitoring system. In this system, there are 128 pressure sensors embedded in the foot pressure detection, and the acquired data is uploaded to the cloud server in real time, and the doctor can promptly retrieve it.

 

Nanjing Intelligent High-end Equipment Industry Research Institute is a new research and development institution jointly established by Nanjing Normal University, Nanjing Xuanwu District People's Government, Nanrui Group Co., Ltd. and talent team. The institute conducts research and development and transformation of achievements in key areas such as intelligent electrical equipment, additive manufacturing equipment and intelligent educational equipment, providing support for the development of cutting-edge and key technologies in the field of intelligent equipment, and introducing and cultivating international cutting-edge intelligent equipment. The technology and R&D team work together to build a core technology research and development platform for intelligent equipment, effectively enhancing the core competitiveness of the high-end smart equipment industry and innovative enterprises in the region.

 

Laser additive manufacturing gives the machine a corrosion-resistant "protective suit"

 

In the energy sector, mechanical hydraulic supports are used to prevent landslides in coal mining. In use, the mechanical hydraulic support will be oxidized and rusted under the action of various corrosive materials in the mine. In the past, electroplating was needed to extend the service life of the mechanical hydraulic support. However, electroplating is extremely polluting. Nanjing Zhongkehao Laser Technology Co., Ltd. uses an additive manufacturing method instead of electroplating to “coat” a protective film on the mechanical surface to extend the service life of the machine.

 

Xu Guojian, deputy general manager and chief engineer of Nanjing Zhongkehao Laser Technology Co., Ltd. introduced that the additive manufacturing method adopted by them is: firstly construct a three-dimensional model through software, laser 3D printing equipment can recognize this model, and according to parts The need for automatic stratification and path planning, and then the special metal powder through laser melting, etc., to achieve a layer of "growth." In this way, the cutter heads of rolls or instruments used in steel mills in the past are not repairable after wear and can only be replaced, and now the service life can be extended and the cost can be saved.

 

Nanjing Zhongkehao Laser Technology Co., Ltd. is a high-tech enterprise successfully cultivated by Shanghai Institute of Optics and Fine Mechanics, Chinese Academy of Sciences. It specializes in laser additive manufacturing equipment (3D printing, surface technology), intelligent laser welding equipment, automated production lines, core devices. And the development and manufacture of metal powder materials, has made breakthroughs in large and medium-sized metal laser additive manufacturing equipment, breaking the technical bottleneck restricting the development of 3D printing industry. At present, the company's achievements have been widely used in aerospace, metallurgical machinery, mold manufacturing, research institutions and other industries.

 

Talents help domestic CNC products to replace imports and seize market

 

CNC high-speed milling machine, automatic processing production line, mechanical product performance test bench... Nanjing Gongda CNC Technology Co., Ltd.'s fist products are all "big guys." Hong Rongjing, vice chairman of Nanjing Gongda CNC Technology Co., Ltd., introduced the company's CNC forming and milling machine as an example. At present, it has sold more than 300 units, and the national market share is over 80%. Import substitution has been realized. In addition, the company's 30-meter super large-scale mixing and reducing machine hybrid machine and reconfigurable composite tooth processing center are the first in China; digital comprehensive performance test bench, CNC herringbone milling center and large-size gear grinding machine fill the domestic market. Blank, in the leading position in the industry; digital control gear machine, digital comprehensive performance test bench, intelligent manufacturing equipment three series of products, sold to more than 20 provinces across the country, serving Nanjing Gaoyao Group, Heavy Tooth Group, Rote More than 100 companies including Germany, Jinan Second Machine and South Locomotive.

 

Why is Nanjing Gongda CNC Technology Co., Ltd. so strong in the market? Talents have played a huge role in the growth of the company. It is understood that Nanjing University of Technology CNC Technology Co., Ltd. is a professor and scholar of Nanjing University of Technology founded in August 2008, the existing staff of more than 100 people, including doctors, masters, bachelor degree or above accounted for 60%, researchers accounted for more than 45% . The industry-university research team formed by cooperation with Nanjing University of Technology and Chongqing University has more than 70 senior professionals such as professors, doctors and masters, and more than 100 technicians around product development. The company works closely with more than ten universities including Southeast University, Tianjin University and Chongqing University. It employs Professor Abhijit of Iowa State University as the company's technical experts. The excellent human resources and research team structure lays the talent foundation for the company's rapid development.

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