DMC2019 looks at high-end precision processing equipment to empower mold manufacturing

Shanghai, June 10, 2019 /PR Newswire / -- Today, mold innovation and technological advancement are advancing by leaps and bounds. With new technologies, new materials and new forming, the new molds and new products are driven, and the technological innovation drive features are obvious. Some mold enterprise innovations have shifted from tracking to tracking and running, and a group of enterprises have entered the first square of international manufacturing. Refinement, automation, informationization, integration, networking, and intelligentization Accelerate industry quality improvement and optimization and upgrading. Mold products continue to develop in the direction of large-scale, precision, high-performance, and integration, and also drive large-scale and professional mold equipment. The continuous and stable work of mold and equipment and the good precision maintenance are still one of the most important indicators for the judgment of the mold enterprises. The mold processing is developing towards high precision, high stability and high efficiency. Through equipment utilization evaluation, manual interference evaluation, collaborative evaluation, product quality evaluation, etc., in the mold manufacturing, the pursuit of non-standard product modularization, standardized technical specifications and process management, and strive to achieve precise control, intelligent monitoring, stable production and quality Measure one.

Mold companies have put forward application-level index requirements for mold manufacturing equipment, namely: (1) improving equipment utilization and man-machine ratio step by step optimization; (2) benchmarking, knowledge base management, parts and modular manufacturing; (3) Processing unit automation; (4) A large number of special equipment is put into mold manufacturing, such as multi-axis multi-path intelligent special equipment; (5) implementation of manufacturing process control and result management.

The DMC2019 China International Mold Technology and Equipment Exhibition and the 2019 Shanghai International Automotive Mould and Forming Equipment Exhibition hosted by China Mould Industry Association and Shanghai International Exhibition Co., Ltd. will be held at the National Convention and Exhibition Center (Shanghai·2019.6.11-6.15). Hongqiao) will be grandly opened, which will bring together the world's advanced five-axis machine tools, high-speed machining centers, gold cutting machines, EDM machines, automation systems, laser equipment, measuring instruments, 3D printing equipment; knives, quantities, fixtures, etc. It focuses on the advanced manufacturing level of precision machining today, bringing the latest manufacturing equipment and processing solutions to mold companies, leading the new development of molds and precision equipment.

Automation, integrated integration technology leads the new trend of mold intelligent manufacturing

In line with the smart manufacturing that the country is currently advocating, automation, unmanned, and intelligent production are in line with the development direction of “improving quality and efficiency” in mold manufacturing. The pattern of single-piece tissue production in the original mold manufacturing has undergone great changes. Standardization and part manufacturing have gradually adopted the mass production method of automated numerical control equipment, and more and more mold manufacturing enterprises have begun to introduce automated production systems and equipment. The DMC2019 will feature a wide range of composite, automation, intelligent and mold manufacturing automation solutions, leading the new trend in mold manufacturing.

The Swiss GF processing program will showcase a single-type automated processing system for the vertical rotating electrode bank of the FORM350P CNC EDM machine. It is flexible and comfortable to operate, and can realize unmanned production. Mitsubishi will exhibit EA8PS Mitsubishi. The motor's small high-precision machining machine is equipped with Mitsubishi Electric's advanced machining control and ADVANCE control device to cope with various electric discharge machining. Its simple and convenient machining programming makes it easier to realize the automatic assembly line; Ai Luhua will show EROWA-FANUC-workpiece handling automation Solution, FAUNC Robot R-2000iC/210F Arms the mind with EROWA JMS 4.0 ProductionLine control software, automatically loading/unloading pallets and workpieces between vertical and horizontal machining centers and racks for automated handling of workpieces; The mold automation production line will be displayed on site; and Baoli Machinery will showcase the integrated system of loading and unloading and inspection of automated machine tools. In the aspect of automated measurement, Hexagon will fully display the company's development strategy for industry 4.0 and industrial Internet, including measurement, verification and analysis.

High-end ultra-fine processing equipment centralized display

In order to achieve “quality improvement and efficiency improvement”, the mold industry must first upgrade the processing equipment. The production mode of the mold enterprise has changed greatly from centralized to discrete, from customization to scale, and synergy, precision and efficiency have become Leading the new trend of equipment demand for industrial upgrading and transformation, for this reason, the refinement of mold manufacturing, efficiency and quality assurance, utilization and efficiency of manufacturing and processing equipment directly determine the competitiveness of mold enterprises. The world's leading high-end machine tool brand companies will all be unveiled at DMC2019, providing mold companies with the latest manufacturing technology applications.

The GF processing solution will bring the new LASER S series of five-axis laser texturing machine tools to meet the requirements of surface design quality with digital technology, and to turn challenging and complex product designs into reality with higher quality and productivity; Bring two five-axis vertical machining centers, V80S for medium and large molds and D200Z for small molds; Makino iQ300 will also be exhibited in optical and acoustic molds. The surface of the mold surface is clear and the surface roughness can reach the mirror surface effect; Rhodes will exhibit a five-axis high-speed machining center with high speed, high precision and high efficiency; the global industry will bring a five-axis drilling and milling compound The machine tool is suitable for machined workpieces with composite angles. It has excellent performance on the four sides of large-sized car body with bumper, instrument panel, door panel and mechanical parts. Ogiliso machine tool will bring high-precision electric spark EAGLE G5 Precision.

For ultra-precision measurement exhibitors, Wenze, who has more than 40 years of experience in the field of high-precision measuring machine manufacturing, will present its industrial computed tomography system exaCTRXS for measurement and testing of complex internal and external 3D data. Technology; Malu Technology will bring the product GOM CT-industrial computed tomography system to provide high-precision and repeatable measurement results. Even with a very small measurement volume, the system can obtain the highest resolution complete surface network. Japan; Keyence will bring a handheld probe coordinate measuring machine; the shape will bring the HandySCAN 3D laser scanner to quickly generate highly accurate traceable results - even in harsh environments, on complex surfaces Measurements are also unaffected.

Exhibitors of precision knife tools have exhibited their hot-loaded shank Slimline in Japan, with high precision, high clamping force and high rigidity, which can fully perform the performance of the machining center with high-end function; PFERD will bring high to the mold enterprises. Quality tools; in addition, the world's leading tool manufacturers such as Youneng, Korea YG-1, Kennametal, Jengens, Korean Craftsman, and Hitachi Hitachi will exhibit faster on the spot. More accurate and efficient products. At the same time, the exhibition will hold the "Cleaning Technology Application and Efficient Tool Development Exchange Meeting", and will invite representatives from Kunshan Changying, Tares Measurement, Hao Rui, Fiat Tools, Chuanqi Electromechanical, and Qi Xingyu, and the mold industry. Bring tools and tool systems and manufacturing total process solutions.

Industrial-grade 3D printing technology is booming

Additive manufacturing has been widely used in the industry. It has become a hot spot in the industry. Additive manufacturing is based on digital model files and is printed by layer-by-layer overlay. It is applied to the mold industry and the traditional mold manufacturing industry to simplify the manufacturing process. Improve mold manufacturing efficiency, save time and labor costs, and make flexible mold design and iteration for additive manufacturing.

GF Machining Solutions will bring the DMP Flex 350 metal 3D printer with high flexibility, high throughput, high repeatability, and unique alloy powder for high quality and high precision workpieces up to 275 x 275 x 380mm Sodick will exhibit a LPM325 3D metal printer for 3D shaping by melting and solidifying metal powder; ASK will bring a sand-type 3D printer - Storm S800, the first self-developed inkjet printhead in China. Accuracy 600dpi, single layer molding time 25 seconds / layer, much faster than domestic and imported 3D printing equipment of the same specifications; and Quintus, Aurora, Tianyuan 3D, Yijia 3D, Guangyunda, etc. will be together to show 3D printing The wide application prospects of material manufacturing technology in mold manufacturing and forming processes.

In the same period, the “3rd Additive Manufacturing and Laser Technology Application Summit Forum” will be held, and Huazhong University of Science and Technology, GF Processing Program, DMG MORI China, Sandvik, Yinbaoshan New and other well-known industry experts will be invited to conduct technical reports in the industrial field. The company and the user case analysis will discuss the advanced concepts and related technologies provided by the additive manufacturing industry for the mold industry.

DMC2019 will present the advanced technology level at home and abroad, embody the development direction of intelligent, precise and complete sets of processing equipment, provide visitors with rich information and resources, and bring lean manufacturing to the mold industry. Automated intelligent manufacturing technology, complete processing systems and solutions provide a technical exchange platform for the high-quality development of the mold industry, which will effectively promote the progress of mold processing technology and promote the quality improvement and optimization of the mold industry.

Today's Chinese molds support the big country and meet the ever-changing needs of the people. They also practice the responsibility of mass production from industrial innovation to product manufacturing. The organizers will continue to play a bridge role around the needs of the industry, and present a high-end industry event in which advanced precision manufacturing and mold forming technologies are interdependent. We sincerely welcome professionals to visit and exchange.